China DC Liquid Cooling Pump for Charging Station Supplier, Manufacturer

A dc motor with water pump assembly acts as the circulation actuator in electric vehicle charging station liquid cooling loops. The pump moves coolant through the charging cable, dispenser connector and power module to remove resistive heat from high-current DC fast charging. Without active circulation, cable temperature rise forces the charger to derate output current.

Product Description

Thermal load and sizing for a dc water pump for project

Extreme Fast Charging systems deliver power at the 350 kW class, per the U.S. Department of Energy (energy.gov). At these levels copper conductors generate heat faster than passive convection can reject. Liquid cooling raises continuous current capacity while reducing cable diameter and weight.

Flow follows Q = P_loss ÷ (ρ × cp × ΔT)

For a 50/50 water–glycol mixture, cp ≈ 3.6 kJ/(kg·K), compared with 4.18 for pure water (engineeringtoolbox.com).

Liquid Cooling Pc Pump

What the data sheet looks like

A typical specification from this product line (Model EWP155F, 12V DC):

Selection rules

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Flow head matching — The pump must overcome loop resistance (cable, quick-connect, connector block) while maintaining the required flow rate.
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Voltage tier — 12 V DC is common for small charging points; 24 V DC suits higher power cabinets. The model above ships in 12V DC.
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Sealing grade — Outdoor dispensers expose the pump to splash and condensation. IP67 covers immersion up to 1 m for 30 min.
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Medium compatibility — Pure water or 50/50 glycol mix are both supported; verify chemical resistance of wetted materials.

Where these pumps live in a charging stack

Unlike an rv waste pump that serves a low-pressure freshwater loop, a charging station dc pump runs at higher head against a closed, high-resistance circuit. Compared with a brushless dc motor pump in a solar hot-water panel, the charging pump faces wider ambient temperature swings and stricter noise limits. For users exploring related parts, a solar water circulation pump, a high head dc pump, or a dc water pump 24v may appear in similar searches but serve different circuits.

Specification

MODEL:EWP155F
66 AMBIENT TEMP -40~125℃
HUMIDITY Below 90% RH
MEDIUM PURE WATER/ANTIFREEZE
MEDIUM TEMP -40~100℃
WATERPROOF IP67
CONSTANT/CONTINUOUS PRESSURE NA
SPECIFICATION FEATURE
RATED VOLTAGE 12V DC COLOR WHITE
RATED CURRENT 4.6(1±10%)A WEIGHT 650 g
RATED POWER 55(1±10%)W NOISE ≦ 45dB@1m
MAX FLOW 38(1±10%)L/min LIFETIME ≧20000H
MAX HEAD 9±1m INSULATION H (180℃)
specification-brushless-dc-water-pump

Frequently Asked Questions

Q1 What does a dc motor with water pump do in a charging station?
It circulates coolant through the liquid-cooled cable and power module to keep connector temperature below the 105 °C limit defined by IEC 62196.
Q2 12V vs 24V — which do I need?
12 V DC suits dispensers with short cable runs and lower heat load. 24 V DC reduces current draw for the same power, easing wiring gauge. The EWP155F shown above is the 12V variant; a 24V counterpart is available in the same series.
Q3 Can the pump run on glycol?
Yes. The EWP155F supports both pure water and water–glycol mixtures. Expect a slight flow reduction with glycol due to higher viscosity.
Q4 What IP rating is required for outdoor dispensers?
IP67 is the baseline for pumps mounted inside or beneath a dispenser enclosure. It covers splash, rain, and temporary immersion.
Q5 How long will the pump last?
The EWP155F is rated for ≥ 20,000 h of operation under rated conditions. Actual service life depends on duty cycle and medium temperature.

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