China EV Charging Pile Liquid Cooling Water Pump Manufacturers, Manufacturer

A Liquid Cooling Pc Pump is a thermal management device used to circulate coolant in electric vehicle charging stations, maintaining power electronics below 85°C during high-power dispensing cycles. According to the International Energy Agency  Global EV Outlook 2024, over 60% of 350 kW DC fast chargers require active liquid cooling to prevent semiconductor thermal throttling.

Product Description

Working Principle of Bldc Motor Pump Heat Dissipation Mechanism

The Bldc Motor Pump utilizes an electronically commutated motor to drive a centrifugal impeller, circulating a 50/50 ethylene glycol-water mixture through microchannels embedded in silicon carbide inverters and charging cable conductors. Heat transfers from semiconductor junctions to the coolant medium, then dissipates through an external heat exchanger in a closed-loop circuit.

Working Principle of Bldc Motor Pump Heat Dissipation Mechanism

Specification

MODEL: EWP060F

67

AMBIENT TEMP

-40~125℃

HUMIDITY

Below 90% RH

MEDIUM

PURE WATER/ANTIFREEZE

MEDIUM TEMP

-40~100℃

WATERPROOF

IP67

CONSTANT/CONTINUOUS PRESSURE

NA

SPECIFICATION

FEATURE

RATED VOLTAGE

12V DC

COLOR

WHITE

RATED CURRENT

5(1±10%)A

WEIGHT

650 g

RATED POWER

60(1±10%)W

NOISE

≦ 45dB@1m

MAX FLOW

≧45L/min

LIFETIME

≧20 00H

MAX HEAD

9±1m

INSULATION

H (180℃)

Advantages of Dc Small Pump in EV Infrastructure

The architecture eliminates brush wear, achieving ≥20,000-hour operational lifetime compared to 5,000 hours for brushed alternatives. The EV charging pile liquid cooling water pump model EWP060F delivers 60W rated power at 5A current draw, with IP67 waterproofing suitable for outdoor deployment per NFPA 70 Article 625 requirements for EVSE installations.

U.S. Department of Energy data indicates that liquid-cooled charging cables can support up to 500A continuous current, enabling 10-minute charging for 80% battery capacity — a performance threshold unattainable with air-cooled conductors. The high-flow miniature pump design maintains a noise profile under 45 dB at 1 meter, ensuring compliance with urban installation regulations.

FAQ

Q What is the difference between a Liquid Cooling Pc Pump and a standard water pump?

A Liquid Cooling Pc Pump uses a brushless DC motor with IP67 sealing, designed for continuous operation with glycol-water mixtures at temperatures from -40°C to 100°C, whereas standard water pumps handle pure water only at limited temperature ranges.

Q How do I select the right flow rate for a 350 kW charger?

For 350 kW dispensers, a minimum flow rate of 45 L/min at 9m head pressure is required to maintain semiconductor junction temperatures below 85°C under full load.

Q Can antifreeze be used in the cooling loop?

Yes. The pump medium specification supports pure water and ethylene glycol-based antifreeze mixtures up to 50% concentration without impeller degradation.

Q What causes premature pump failure in charging stations?

The most common failure modes are cavitation from insufficient inlet pressure, dielectric fluid contamination causing insulation breakdown, and thermal stress exceeding the H-class insulation limit of 180°C.

Q How often should the cooling pump be replaced?

With a rated lifetime of ≥20,000 hours and continuous operation, replacement intervals typically range from 2.3 to 5 years depending on duty cycle, ambient conditions, and coolant quality maintenance.

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